Can you integrate with our existing manufacturing equipment?

Yes. We connect with PLCs, SCADA systems, and manufacturing equipment using OPC-UA, MQTT, and industrial protocols. We've integrated with Siemens, Rockwell, ABB, and legacy equipment across 50+ manufacturing facilities.

How does computer vision improve quality control?

Computer vision detects defects with 99.5% accuracy at production speed, catching issues humans miss. It reduces quality costs by 40-60%, eliminates manual inspection bottlenecks, and provides real-time quality analytics. ROI within 6-12 months.

What compliance standards do you support for CPG?

We support FDA 21 CFR Part 11, GMP, HACCP, SQF, BRC, and ISO 22000 for food/beverage. For pharmaceuticals: cGMP, FDA, and EU Annex 11. Our systems include electronic signatures, audit trails, and compliance documentation.

How long does manufacturing software implementation take?

Timeline varies: Quality tracking module (3-4 months), full MES (9-12 months), plant-wide digital transformation (18-24 months). We recommend pilot programs on single production lines before scaling.

CPG Manufacturing Excellence

Transform Your Factory with AI-Powered Smart Manufacturing

Our AI vision systems catch 99.2% of defects in real-time, eliminating costly recalls and reducing waste. Deploy production intelligence that pays for itself.

25%OEE Increase

90%Defect Reduction

8-12 weeksDeployment

Manufacturing Challenges Costing You Millions

Traditional manufacturing methods are holding your business back

Quality Defects

5-8% of revenue lost

Manual inspection misses defects that lead to recalls, warranty claims, and brand damage

Manual Inspection Bottlenecks

Production limited by human speed

Quality inspectors can only check a fraction of products, creating bottlenecks and fatigue errors

Production Visibility Gaps

Hours-old data, not real-time

By the time you see a problem, hundreds of defective units have already been produced

Compliance Documentation Burden

40+ hours/week manual paperwork

FDA, HACCP, and ISO compliance requires endless manual documentation and audit trails

Equipment Downtime

20% unplanned downtime

Equipment failures happen without warning, causing expensive production stoppages

Slow Response to Issues

Hours to identify root cause

Without real-time data, troubleshooting takes hours and wastes thousands in lost production

Smart Manufacturing Solutions

Comprehensive technology stack designed specifically for CPG manufacturers

Manufacturing Execution Systems (MES)

Complete production tracking from raw materials to finished goods with real-time visibility

Real-time production monitoring

Batch traceability

Work order management

Automated data collection

AI-Powered Quality Control

Computer vision systems that inspect 100% of products at production speed with 99.2% accuracy

99.2% defect detection rate

1000+ inspections per minute

Zero inspector fatigue

Automatic root cause analysis

Production Planning & Scheduling

AI-optimized scheduling that maximizes throughput while minimizing changeovers and waste

30% reduction in changeover time

Optimal batch sequencing

Material requirement planning

Capacity optimization

IoT Integration & Predictive Maintenance

Connect all equipment for real-time monitoring and predict failures before they happen

50% reduction in downtime

Equipment health monitoring

Predictive failure alerts

OEE tracking & optimization

Compliance & Traceability Systems

Automated compliance documentation for FDA 21 CFR Part 11, HACCP, GMP, and ISO standards

Electronic signatures & audit trails

Complete batch genealogy

Automated documentation

Recall readiness in minutes

Production Analytics & BI

Real-time dashboards and advanced analytics to drive continuous improvement

Real-time KPI dashboards

Trend analysis & forecasting

Quality pareto charts

Executive reporting

AI Vision Technology

Computer Vision That Never Blinks

Our AI-powered vision systems inspect every single product at full production speed, catching defects that even expert inspectors miss.

Real-time Defect Detection

Identify surface defects, contamination, color variations, and packaging issues instantly

Production Speed Inspection

Process 1000+ products per minute without slowing down your production line

Quality Metrics Dashboard

Live quality analytics, trend detection, and automated alerts when issues arise

99.2% Detection Accuracy

Proven accuracy across food, beverage, cosmetics, and pharmaceutical products

99.2%

Defect Detection

Accuracy rate across all product types

1000+

Inspections/Min

Full production speed capability

90%

Quality Cost Cut

Reduction in quality-related expenses

6-12mo

ROI Timeline

Typical payback period

Seamless Integration with Your Existing Systems

We connect with all major manufacturing systems and equipment

Enterprise Systems

SAPOracle ERPMicrosoft DynamicsNetSuiteInforQAD

Industrial Automation

SiemensRockwell AutomationABBSchneider ElectricHoneywellEmerson

Industrial Protocols

OPC-UAMQTTModbusEtherNet/IPPROFINETDeviceNet

Control Systems

PLCSCADADCSHMIPACRTU

Proven Results Across CPG Manufacturing

Real transformations from manufacturers like you

Food & Beverage

Smart Factory for Regional Snack Manufacturer

Challenge

Manual quality checks missed 15% of defects, causing retailer rejections

Solution

AI vision system + MES integration

Results

99.5% defect detection accuracy

35% increase in OEE

$2.4M annual quality cost savings

Zero customer complaints in 18 months

Personal Care

Quality Management System Implementation

Challenge

FDA compliance required 60+ hours/week manual documentation

Solution

Automated QMS with electronic batch records

Results

85% reduction in documentation time

FDA audit passed with zero findings

2-minute batch recall capability

$450K annual labor savings

Pharmaceuticals

Production Optimization Platform

Challenge

Equipment downtime averaging 22% of production time

Solution

Predictive maintenance + production analytics

Results

18% OEE improvement

65% reduction in unplanned downtime

$1.8M increased annual output

4-month ROI achievement

Compliance Ready

Built-in Regulatory Compliance

Our systems are designed from the ground up to meet the strictest industry standards

FDA 21 CFR Part 11

Electronic records and signatures with complete audit trails

GMP (Good Manufacturing Practice)

Quality management systems meeting pharmaceutical standards

HACCP

Hazard Analysis Critical Control Points for food safety

SQF & BRC

Safe Quality Food and British Retail Consortium certification support

ISO 22000

Food safety management system standards compliance

Electronic Signatures & Audit Trails

Secure authentication with complete traceability for all actions

Compliance Expertise Included

Our team includes compliance specialists who understand FDA, USDA, and international regulations. We'll help you pass audits with confidence.

20+

Years Experience

500+

Projects Delivered

200+

Enterprise Clients

98%

Client Retention

Certifications & Partnerships

🏆AWS Advanced Partner

☁️Google Cloud Partner

🏅Microsoft Gold Partner

🔒SOC 2 Type II Certified

🏥HIPAA Compliant

Based in Glenview, Illinois | Serving Chicago & Nationwide Since 2003

Transform Your Manufacturing Operations

Join leading CPG manufacturers who have increased quality, reduced costs, and achieved rapid ROI with our smart manufacturing solutions.

No long-term contracts

ROI guarantee

Pilot program available

CPG Manufacturing Software FAQs

Common questions about implementing smart manufacturing solutions

CPG solutions range from $100K for production tracking to $750K+ for comprehensive MES platforms. Quality management systems typically cost $150K-$300K. AI-powered defect detection adds $75K-$200K with 99%+ accuracy.